Building Blocks
Block systems have the smallest individual units, ranging from 8" x 1'4" (height X length) to 1'4" x 4'. A typical ICF block is 10" in overall width, with a 6" cavity for the concrete. The units are factory-molded with special interlocking edges that allow them to fit together much like plastic children's blocks.
Panel systems have the largest units, ranging from roughly 1' x 8' to 4' x 12'. Their foam edges are flat, and interconnection requires attachment of a separate connector or "tie." Panels are assembled into units before setting in place - either on-site or by the local distributor prior to delivery.
Plank systems are similar to panel systems, but generally use smaller faces of foam, ranging in height from 8" to 12"and in width from 4' to 8' . The major difference between planks and panels is assembly. The foam planks are outfitted with ties as part of the setting sequence, rather than being pre-assembled into units.
Within these broad categories of ICFs, individual brands vary in their cavity design. "Flat wall" systems yield a continuous thickness of concrete, like a conventional poured wall. "Grid wall" systems have a waffle pattern where the concrete is thicker at some points than others. "Post and beam" systems have widely spaced horizontal and vertical columns of concrete which are completely encapsulated in foam. Whatever the differences among ICF brands, all major ICF systems are engineer-designed, code-accepted, and field-proven.